Case Study
Flotation Recovery Improvements
We implemented ML-driven optimization in phosphate mining, improving recovery by 1% and saving millions.
Learn moreProcess Point · Artificial intelligence
Mining
Boost efficiency with flotation recovery, mill performance, mineral recovery, and failure prediction.
Fertilizers
Optimize filtration recovery, production quality, and SGN improvement for operational excellence.
Oil & Gas
Predict eruptions, optimize compressors, prevent fouling, ensure safety, and manage operations data-driven.
Chemical
Enhance safety with fouling detection, optimize compressors, and predict equipment performance.
Petrochemicals
Prevent fouling, optimize compressors, and monitor equipment for reliable petrochemical operations.
Pharma
Control evaporation, optimize compressors, and monitor equipment for quality pharmaceutical production.
Dairy
Optimize evaporation, enhance compressors, and monitor equipment for consistent dairy production quality.
Polymers
Ensure safety, prevent fouling, and optimize compressors for efficient and reliable polymer production.
CPG
Predict prices, prevent fouling, and control evaporation for consistent consumer product quality.
Flotation Recovery Improvements
We implemented ML-driven optimization in phosphate mining, improving recovery by 1% and saving millions.
Centrifuge Shear Prediction
We deployed ML for shear prediction in mining, reducing downtime and saving $100k.
Commodity Price Forecasting
We implemented AI prediction system, achieving 38% greater accuracy than traditional industry forecasts.
Phosphoric Acid Manufacturing
We solved the issue of a suboptimal filtration process by utilizing a soft sensor for inflection point prediction, which maximized feed rates and yield.
SGN Optimization in Fertilizer Production
We implemented AI system to improve DAP fertilizer size for consistent granule size for better nutrient release.
Whey Permeate Evaporator Optimization
We optimized whey permeate evaporator throughput in a lactose plant, increasing efficiency and production while reducing energy use.
Heat Exchanger Fouling Rate Prediction
Developed AI/ML models for real-time fouling estimation in cracked loop exchangers, overcoming limited process parameters in a major petrochemical complex.
Crack Gas Compressor Loop Optimization
We used AI to optimize efficiency in the crack gas compressor loop, reducing power consumption by 5% and saving $1M/year.
Delayed Coker Steam Eruptions Prediction
We developed an ML model to predict steam eruptions during coke cutting, achieving an 80% reduction and enhancing safety.
Explosives Manufacturing
Our AI monitoring significantly reduced near-miss incidents and improved safety.
Advanced PPE Detection for Enhanced Safety
We utilized AI monitoring to minimize near-miss events and boost manufacturing safety.
SAG Mill Optimization in Mining
We used AI to optimize mining company's SAG mill, boosting efficiency and reducing costs.